Analyzer Solutions Design
Analyzer Systems Engineering Services
Mangan delivers comprehensive Analyzer Solutions Design for complex industrial applications. Our experienced analyzer engineering team engages early in the project lifecycle to develop innovative, vendor-neutral analyzer systems that align with project objectives, regulatory requirements, and long-term operability.
From concept development through commissioning, we provide end-to-end analyzer systems engineering with a focus on safety, accuracy, reliability, and maintainability.
Comprehensive Analyzer Solutions
We offer full-scope analyzer solutions for process, environmental, liquid, and flare applications, including:
- Analyzer and CEMS systems engineering
- Process, environmental, liquid, and flare analyzer solutions
- Analyzer houses, shelters, skids, and racks
- Sample conditioning systems
- Analyzer system integration services
- Analyzer maintenance, certification, and validation (RATA)
- Environmental air testing
- Regulatory and compliance consulting
- Infrastructure design for analyzer installations
Each solution is engineered to support operational excellence while meeting EPA, state, and local air quality regulations.
Analyzer & CEMS Systems Engineering
Our team designs custom analyzer and Continuous Emissions Monitoring Systems (CEMS) tailored to site-specific process conditions and regulatory frameworks. Services include:
- Analyzer technology selection and specification
- Hazardous area considerations
- System architecture and redundancy planning
- Data acquisition, reporting, and compliance support
- Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) procedures
We support both greenfield and brownfield projects, ensuring seamless integration with existing plant control systems.
Analyzer Houses, Shelters, Skids, and Racks
Mangan designs and engineers analyzer shelters and modular analyzer skids to protect sensitive instrumentation and ensure long-term reliability. Our solutions include:
- Climate-controlled analyzer houses
- Modular skid-mounted analyzer systems
- Analyzer racks and structural supports
- Electrical, HVAC, and fire protection integration
All designs are optimized for maintenance accessibility, environmental protection, and code compliance.
Sample Conditioning Systems
Accurate measurements begin with proper sample handling. We engineer sample conditioning systems that ensure representative, stable samples reach the analyzer. Capabilities include:
- Heated sample transport and probe design
- Filtration, moisture removal, and pressure regulation
- Fast-loop systems for rapid response time
- Materials selection for corrosive or hazardous streams
These systems are customized to match analyzer technology and process conditions.
Infrastructure & Mechanical Integration
Our analyzer solutions extend beyond instrumentation to include supporting infrastructure design, such as:
- Foundations and structural steel for analyzer shelters
- Cable tray and conduit routing
- Piping modifications and utility connections
- Instrument air, calibration gas, and power distribution
This integrated approach minimizes installation risk and improves project execution efficiency.
Analyzer Integration Solutions & Services
Mangan provides complete analyzer system integration, including:
- Control system interfacing (DCS, PLC, SIS)
- Network and communications design
- Alarm management and data validation
- Commissioning and performance verification
Our vendor-neutral approach ensures the best technology selection for each application. This service is offered through our joint venture with TriCore IMS.
Maintenance, Certification & Environmental Testing
We support analyzer systems throughout their operational lifecycle with:
- Preventive and corrective maintenance programs
- Analyzer certification and compliance audits
- Relative Accuracy Test Audits (RATA)
- Environmental air testing and reporting support
These services help facilities maintain compliance while reducing downtime and operational risk. This service is offered through our joint venture with TriCore IMS.
Industry Expertise
Our analyzer solutions support a wide range of industries, including:
- Oil & Gas (Upstream, Midstream, Downstream)
- Refining and Petrochemicals
- Power Generation
- Chemicals and Specialty Manufacturing
- Renewable Energy and Environmental Services
Our engineers bring decades of real-world experience to every project.